PVC Plastic Pipe Extruder Machine Testing Video:

PVC Pipes Advantages:

1.Raw material with uv resistance agent

2.centralized material supply system

3.Imported Advanced equipments:Dekemo molding machine

4.one production line with double moulding press,our productivity rate is three times of other common equipments.

5.one time moulding and socket-making in same production line,assures the pipes quality.

6.eco-friendly raw material assures the safety of pipes.

7.wide range choice from 16mm---800mm.

PVC Pipe Machine Technical Data:

PVC Pipe Machine Components&Details:

PVC pipe main extruder:

Both conical twin screw extruder and parallel twin screw extruder can be applied to produce PVC pipe. With latest technology, to lower power and ensure capacity. According to different formula, we provide different screw design to ensure good plasticizing effect and high capacity.

PVC Pipe Main Extruder Components And Details:

Siemens PLC

Apply program developed by our company, have English or other languages to be input into the system.

Quality Screw and Barrel

Screw and barrel are using high quality alloy steel, processed by CNC to ensure quality, precision and longer service time. Bimetallic material for option.

Air Cooled Ceramic Heater

Ceramic heater ensure long working life. This design is to increase the area which heater contact with air. To have better air cooling effect.

High Quality Gearbox and Distribution Box

Gear accuracy to be ensured 5-6 grade and lower noise below 75dB. Compact structure but with high torque.

Better Cooling of Gearbox

With independent cooling device and oil pump, to make better cooling effect of lubrication oil inside gearbox.

Advanced Vacuum System

Intelligent vacuum system, keep vacuum degree within set range. When vacuum reaches upper limit, pump will stop working to save power and it will work again when vacuum drop below lower limit.

Easy Cable Connection

Each zone of heating, cooling and temperature detecting has its own connection area in cabinet. Just need to connect the integrated plug to the socket of cabinet, the work is easy and convenient.

PVC Pipe Die Head:

Moving Device of Die Head

For big size die head, moving device can move die head forward and back, also adjust the height of die head. Operation is fast and easy.

Die Head Rotary Device

For big size die head with rotary device, die head can rotate by 90 degree. When changing bush, mandrel, die head will turn 90 degree. Can use crane to lift and change bush and mandrel. This way is very convenient.

CNC Processing

Every part of extrusion die head is processed by CNC to ensure precision.

High Quality Material

Apply high quality material for extrusion die head. Die head has high strength and will not deform during long time use under high temperature condition.

Vacuum Tank:

Vacuum tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.

Strong Cooling for Calibrator

With special cooling system for calibrator, which can have better cooling effect for pipe and ensure high speed. Also with good quality spray nozzle to have better cooling effect and not easy blocked by impurities.

Better Support for Pipe

For big size pipe, each size have its own semicircular support plate. This structure can keep pipe roundness very well.

Silencer

We place silencer on the vacuum adjust valve to minimize noise when air come into the vacuum tank.

Pressure Relief Valve

To protect the vacuum tank. When vacuum degree reach maximum limitation, the valve will open automatically to decrease vacuum degree to avoid broken of tank. Vacuum degree limitation can be adjusted.

Double Loop Pipeline

Each loop with water filtering system, to provide clean cooling water inside tank. Double loop also ensure continuous providing of cooling water inside tank.

Water, Gas Separator

To separate the gas water water. Gas exhausted from upside. Water flow into the downside.

Full Automatic Water Control

With mechanical temperature control to have accurate and stable control of water temperature.

Whole water inlet and outlet system is controlled full automatic, stable and reliable.

Centralized Drainage Device

All water drainage from vacuum tank are integrated and connected into one stainless pipeline. Only connect the integrated pipeline to outside drainage, to make operation easier and faster.

Cooling Tank:

Cooling tank is used to cool pipe further.

Pipe Clamping Device

This device can adjust pipe roundness when pipe comes out from the vacuum tank.

Water Tank Filter

With filter in the water tank, to avoid any big impurities when outside water comes in.

Quality Spray Nozzle

Quality spray nozzles have better cooling effect and not easy blocked by impurities.

Pipe Support Adjusting Device

Support with adjustment function to support pipe with different diameters.

Pipe Support Device

Especially used when producing pipe with big diameter and wall thickness. This device will provide additional support to heavy pips.

Haul-off Machine:

Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.

Separate Traction Motor

Each claw has its own traction motor, in case when one traction motor stop working, other motors can still working. Can choose servo motor to have bigger traction force, more stable traction speed and wider range of traction speed.

User Friendly Design

With Siemens hard ware and user friendly software designed by our company. Have synchronized function with extruder, make operation easier and faster. Also customer can choose only some of claws to work to pull much smaller pipes.

Claw Adjustment Device

All claws are connected to each other, when adjusting position of claws to pull pipe in different sizes, all claws will move together. This will make operation faster and easier.

Separate Air Pressure Control

Each claw with it own air pressure control, more accurate, operation is easier.

Cutting Machine:

Cutter controlled by Siemens PLC with chamfering function, working together with haul off unit to have precise cutting. Customer can set the length of pipe they want to cut.

Aluminum Clamping Device for PVC Pipe Extrusion Machine

Apply aluminum clamping device, different pipe sizes has its own clamping device. This design can lock pipe in the center of the cutter, which will make good pipe chamfering.

Advanced Hydraulic System for PVC Pipe Manufacturing Machine

With advanced hydraulic system, saw feeding more stable, feeding speed and force can be controlled separately. Cutting surface is much better.