One, full automatic brick composite insulation foam filling machine working principle
Polystyrene material to the density of the pretest bubble foam machine need, bin cure - automatic composite insulating brick foam (EPS \ EPP) filling machine in finished filled foam, foam insulation hollow brick to brick.
Second, full automatic brick composite insulation foam filling machine number
FKB - 10 (a lot of time filling 10), FKB - 20, FKB - 30 etc series products.
Three, composite insulating brick production line, equipment investment plan
Four, the heat preservation type multifunctional hollow concrete block (composite insulating brick) profile
1, appearance shape and size
Since the insulation type of multi-function concrete hollow block (hereinafter referred to as the insulation block), specifications are: 200 * 320 * 320 mm, 190 * 200 * 200 mm, 200 * 200 * 320 mm, and so on.
2, since the thermal insulation block performance characteristics
(1) dry build by laying bricks or stones performance: since the insulation block dry build by laying bricks or stones method, provides a new method of masonry masonry. Subverts the traditional construction technology of "wet" build by laying bricks or stones method. Masonry no longer because of the technology level of construction personnel and affect the quality and speed, and also can shorten the construction period more than 2 times. Dry build by laying bricks or stones to paint again, after the completion of the mortar into mortar joint, pipeline can be decorated in horizontal holes and grooves, ease of installation. At the same time also save 60% of masonry mortar.
(2) thermal insulation performance: block horizontal hole and the top groove filling polystyrene insulation materials, good insulation performance; Block of roof and floor have heat partition slot bridge, makes the block (cold) hot bridge to shorten, masonry outdoor temperature (cold) heat resistance effectively enhanced; Latest PK block design, transverse arch camber, lengthen the length of the transverse thermal bridge, heat insulation performance is better; Dry construction, build by laying bricks or stones method does not need to masonry mortar and reduce the secondary heat transfer for masonry mortar, insulation performance is more reliable. A single block of the heat transfer coefficient K of 0.25 w / ㎡, K, or less by its heat transfer coefficient K of brick masonry acuities were 0.5 w / ㎡, K, reached the international advanced level.
(3) the crack resistance to vibration, up and down the leather chain block masonry, block at the top of the groove can be set up with reinforced concrete, improving the integrity of the wall, shock resistance, crack resistance.
(4) seepage control performance: block slope design, slope of 3% or higher, the water form the whole structure, the flow of water is not reside; Latest PK thermal insulation block is designed, transverse arch camber design, won't because of water under the condition of gravity on the climb, seepage control performance is better.
Five, the industrial cluster strategy
Fackel machinery after many years research, we strive for perfection, full of pioneering conquer insulation and fire safety contradictory rubik's cube, creative at the same time to strengthen the optimization of each molding process details, finally presents a kind of energy conservation and emissions reduction for the society and the fire safety of perfect fusion of new wall block automatic production line. At the same time let yourself for the health of human society dedication low-carbon residence, to ease the global energy shortage, contributing to their own a building fire safety.
In today's society has become the world energy crisis facing a serious challenge. And building energy consumption is an important part of energy consumption, therefore, developing green building (energy saving building), promote the research and development and production of the energy-saving wall materials, the implementation of building energy efficiency, energy strategy of our country and economic development has important strategic significance.
Block specifications | Unit | 220*240*300mm | 390*190*190mm |
Hollow ratio | % | 45 | 54.6 |
Foaming Density | kg/m3 | 10 | 10 |
Block volume | m3 | 0.01584 | 0.014079 |
Hollow block size | m3 | 0.007128 | 0.007695 |
Fill the EPS weight | kg | 0.07128 | 0.007695 |
EPS raw material prices | RMB/kg | 13.5 | 13.5 |
EPS filling molding artificial and energy costs | RMB/kg | 5 | 5 |
Part of EPS raw material filling forming cost | RMB/Pieces | 1.32 | 1.42 |
Metope of corresponding block number per square metre | Pieces | 15 | 14 |
Share the EPS material cost per square metre | RMB/m2 | 19.8 | 19.8 |
Price per square metre | m2 | 50 | 50 |
Profit per square metre | RMB/m2 | 30.2 | 30.12 |
Second, the composite insulating brick and insulation filling machine profit analysis
Type | Unit | FKB-10 | FKB-20 | FKB-30 |
Output of each module | Pieces/Cycle | 10 | 20 | 30 |
Each mold molding cycle | seconds/mould | 90 | 90 | 100 |
Eight hours per day production | Pieces | 3200 | 6400 | 8640 |
Eight hours per day production | m2 | 213 | 426 | 576 |
Profit 8 hours a day | RMB | 6432.6 | 12965.2 | 17395.2 |
Profit every year (300 days) | 10000RMB | 193 | 386 | 522 |
Three, equipment scheme (configuration) :
Automatic block forming production line shape cycle 15 to 20 seconds (block forming QT10), automatic compound since the insulating brick foam (EPS \ EPP) filling machine (FKB - 10) molding cycle is 90 seconds, so a full automatic line should match pretest bubble machine, filling machine 6 sets. In the automatic online configuration: according to the actual circumstance of the user configurable automatic compound since the insulating brick foam (EPS \ EPP) filling machine 1 ~ 6!
Four, composite insulating brick with other wall material characteristic
Name of the block | Sintered porous brick | Aerated concrete block | Compound since the insulation block |
compressive strength (MPa) | 13.4 | 4.9-5.2 | ≥7.5 |
Flexural strength(MPa) | 5 | 2.1-2.7 | 3.6 |
Density(kg/m3) | ≤1050 | 680 | 810 |
The coefficient of heat transfer in the masonry (W/m2.k ) | 0.78 | 0.85 | 0.5 |
Note | Do test in the laboratory using glue instead of mortar, so the heat transfer coefficient is small. In practical use, masonry mortar increase heat conduction, heat bridge. | Do test in the laboratory using glue instead of mortar, so the heat transfer coefficient is small. In practical use, masonry mortar increase heat conduction, heat bridge.
| Experiments in the laboratory and in the actual masonry can be build by laying bricks or stones. |
Five, composite insulating brick and other wall material ratio analysis
| Product name | Factory price | Square dosage and cost | External steel net and interface mortar | Interior or exterior wall thermal insulation | Painting the mortar | Cost of per square | 5 square exterior wall as an example | Note |
| Sintered porous brick | 0.66 RMB/Piece | 46 Pcs × 0.66
RMB | Don't need | 45 RMB | Use a third than the following two materials | 75 RMB/㎡ | 3.75 million | Need a second construction to achieve a certain heat preservation effect |
| 30.66 RMB |
| Aerated concrete block | 260 RMB/m2 | 260 RMB÷5.5㎡ | 22 RMB | Don't need | Metope smooth less dosage of cement mortar | 69 RMB/㎡ | 3.45 millio | Need a second construction to achieve a certain heat preservation effect |
| 47 RMB |
Composite insulating brick
| 4.57 RMB/Piece | 14 Pcs × 4.57
RMB | Don't need | Don't need | Metope smooth less dosage of cement mortar | 63.98
RMB/㎡ | 3.199 millio | After dry build by laying bricks or stones, don't need the second construction can achieve good effect of heat preservation. |
| 63.98 RMB |
Comparing the results：Urgent demand on the market at present with thermal insulation layer of energy conservation and environmental protection of new wall materials, only in this way can the construction is convenient, fast; Only in this way preventing pervasion of masonry crack resistance and heat preservation and heat insulation performance can be guaranteed; Only in this way, the external walls of masonry do not need to do heat preservation and heat insulation processing, thus will no longer affect the decoration of the external walls of masonry, and eliminate fire hazards.
