SPB200-800/DZ/DF Block Moulding Machine(Typical)
The 200-600DZ DF block moulding machine is a efficient equipment, this helps to mould more blocks within a short period of time. Available in different specifications and sizes, our block moulding machines are sustained and sturdier.
Main Features:
Machine structure:
a. The machine mold is welded onto strong rectangular tubes and steel plates which ensure high strength for the additional safety of the EPS styrofoam block moulding machine.
b. All block mold frames of the EPS styrofoam block moulding machine are heat-treated to release the welding stress, so that the frames will not deform. The EPS shape aluminum moulding machine is sturdy and durable.
c. After heat treatment, all mold frames are processed through sand treatment to keep the rust away, after that under coat and fishing coat are greatly improved, for anticorrosion performance. So that the thermocol moulding machine has long life.
d. Adopts three German gauges and safety valve for multi-safety protection. The thermocol block moulding machine will be tested by water pressure and steam (many steps), to ensure the machine is more stable and safe.
Steam system: Three ball valves, compared to one big steam valve control system, saves 20% steam, with ISO-standard butterfly valves, which greatly improves stability and increases the life of thermocol block moulding machine.
Control System：
a. Adopts PLC(Mitsubishi) and touch screen(Schneider), these make the EPS vertical block moulding machine easy to operate.
b. The EPS vertical block moulding machine equipped material level sensor to control the filling. The block cooling is controlled by foam pressure sensor. The whole procedure for filling, heating, cooling will be controlled automatically by PLC.
Note：
❉ The economical type can be provided, but Germany gauge, foam pressure sensor, ISO-standard butterfly valve, three valves steam system are exclusive.
Technical Data of typical block moulding machine
Item |
| SPB200 DF | SPB300 DF | SPB400 DF | SPB600 DF | SPB800 DF |
Mould Cavity Size |
| 2040×1240
×630(mm) | 3060×1240
×630(mm) | 4080×1240
×1030(mm) | 6100×1240
×630(mm) | 8120×1240
×630(mm) |
Block Size |
| 2000×1200
×600(mm) | 3000×1200
×600(mm) | 4000×1200
×600(mm) | 6000×1200
×600 (mm) | 8000×1200
×600(mm) |
Steam | Entry Consumption Pressure | DN100 20-30kg/cycle
0.8MPa | DN100
30-40kg/cycle
0.8MPa | DN125 45-55kg/cycle
0.8MPa | DN150
60-70kg/cycle
0.8MPa | DN200 80-100kg/cycle
0.8MPa |
Compressed Air | Entry Consumption Pressure | DN40
1-1.5m³/cycle
0.6MPa | DN40
1.5-1.8 m³/cycle
0.6MPa | DN40
1.8-2m³/cycle
0.6MPa | DN40
2-2.3 m³/cycle
0.6MPa | DN40
2.2-2.5 m³/cycle
0.6MPa |
Drainage | Steam vent Blower outlet | Φ125mm
φ125mm | Φ150mm
φ125mm | Φ200mm
φ125mm | Φ200mm
φ125mm | Φ250mm
φ200mm |
Throughput | 15kg/m³ | 5-12min/cycle | 6-15min/cycle | 7-18min/cycle | 8-18min/cycle | 10-18min/cycle |
Connected Load |
| 9.5kW | 9.5 kW | 13 kW | 13 kW | 16.5 kW |
Overall Dimension | L × W× H | 4000×2150
×2120(mm) | 5030×2270
×2120(mm) | 6040×2270×2250(mm) | 8100×2500×3100(mm) | 11300×2600
×3300(mm) |
Machine Weight |
| 4.20t | 6.00t | 8.50t | 9.50t | 13.8t |
Room Height Required |
| 6000mm | 6000mm | 6000mm | 6000mm | 6000mm |
Item |
| SPB200/DZ | SPB300DZ | SPB400DZ | SPB600DZ | SPB800DZ |
Mould Cavity Size |
| 2040×1240
×1030(mm) | 3060×1240
×630(mm) | 4080×1240
×1030(mm) | 6100×1240
×1030(mm) | 8120×1240×1030（mm） |
Block Size |
| 2000×1200
×1000(mm) | 3000×1200
×1000(mm) | 4000×1200
×1000(mm) | 6000×1200
×1000(mm) | 8000×1200×1000(mm) |
Steam | Entry Consumption Pressure | DN65
30-50kg/cycle
0.8MPa | DN100
50-70kg/cycle
0.8MPa | DN100
60-90kg/cycle
0.8MPa | DN150
100-130kg/cycle
0.8MPa | DN200 120-170 kg/cycle
0.8MPa |
Compressed Air | Entry Consumption Pressure | DN40
1.5-2m³/cycle
0.6MPa | DN40
1.8-2.2 m³/cycle
0.6MPa | DN40
2-2.5 m³/cycle
0.6MPa | DN40
2 -3 m³/cycle
0.6MPa | DN40
2.5-3 m³/cycle
0.6MPa |
Cooling Water | Entry Consumption Pressure | DN40
0.2-0.4 m³/ cycle
0.4-0.6MPa | DN40
0.4-0.6m³/ cycle
0.4-0.6MPa | DN40
0.6-0.8 m³/ cycle
0.4-0.6MPa | DN40
0.8-1 m³/ cycle
0.4-0.6MPa | DN40
1.0-1 .2m³/ cycle
0.4-0.6MPa |
Drainage | Vacuum Drain Steam vent condensate Blower outlet | φ125mm
φ150mm
φ100mm
φ125mm | φ125mm
φ200mm
φ100mm
φ125mm | φ125mm
φ200mm
φ100mm
φ150mm | φ125mm
φ250mm
φ100mm
φ150mm | φ125mm
φ300mm
φ100mm
φ150mm |
Throughput | 15kg/m³ | 5min/cycle | 6min/cycle | 7min/cycle | 8min/cycle | 8min/cycle |
Connected Load |
| 20.5-24.5kW | 20.5-24.5 kW | 24.5-35.5 kW | 24.5-35.5 kW | 35.5-43.5 kW |
Overall Dimension | L × W× H | 5700×4000
×2850(mm) | 7200×4500×3000(mm) | 11000×4500
×3000(mm) | 12600×3960
×2906(mm) | 15700×4600×3400(mm) |
Machine Weight |
| 6.00t | 7.20t | 12.0t | 15.0t | 18.5t |
Room Height Required |
| 6000mm | 6000mm | 6000mm | 6000mm | 6000mm |
